Material Requirements Planning MRP

Functional Advantages

Faster

Quick response to large amounts of data

More powerful

Reduce the risk of obsolete materials while ensuring demand

More intelligent

Based on a combination of multiple optional algorithms that integrate expert experience and algorithm optimization, it is adaptable to various business scenarios

More understandable

One-click generation of production and procurement plans, enabling traceability of supply-demand relationships across the entire supply chain

More convenient

includes bottom-up sub-factory MRP and top-down overall MRP

More flexible

Based on the product component framework, flexibly configure multiple types of reports

Application Scenarios

Perform multi-level BOM material calculations based on limited capacity

Evaluate enterprise demand and supply, consider resource bottlenecks and capacity constraints, ensure that the material requirements plan matches production capacity, determine in advance the supply time of multi-level materials, accurately calculate the procurement and arrival time of multi-level materials, and conduct comprehensive comparisons of different supply paths or production plans in terms of cost, time, resource occupancy, etc., to select the optimal optimization path.

Differential analysis after requirement changes, early warning disclosure for material shortages and surpluses

Through comprehensive analysis of various factors such as demand, material preparation, and inventory, differential analysis is conducted on shortage quantity, demand time, excess quantity, and difference value. Under the coordinated operation of multiple factories, smooth connection and monitoring of all links in material supply are ensured; once an abnormal situation occurs, coordinated adjustment of the entire supply chain can be achieved.

Run material planning for the whole and parts
Full/Incremental Material Requirement Calculation

Full MRP Run

Ignore the results of the previous MRP calculation, all eligible demands and supplies in the system participate in the MRP calculation, and each eligible material undergoes a new supply-demand balance

Incremental MRP

Based on the previous MRP calculation, for the selected new orders or requirements, supply and demand balance adjustments are made according to the BOM structure. That is, during the entire calculation process, all other possible changes in demand and supply after the previous MRP calculation are ignored, and these demand and supply are not recalculated.

The demand and planned supply of item A are updated
The demand and planned supply of semi-finished product B are updated

Typical Case

Case Study

Provide medium- to long-term and daily parts production plans and raw material procurement plans to ensure the timeliness of material arrival, achieve complete sets of production materials, and reduce inventory by 30%.

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